Thermal paper jumbo roll: a practical guide to working efficiently

In the modern business environment, efficient printing solutions are critical to boosting productivity. As a key printing material, thermal paper is the preferred choice for a variety of businesses due to its superior performance and affordability. And for customers of manufacturers and converters, purchasing thermal paper jumbo roll is an even better option, as they can slit it into any small finished rolls that other customers need to make a profit. However, there are many different brands and types of thermal paper rolls on the market, how should we make sure that the product we buy is suitable for our business needs? We will discuss this together next.

Jumbo thermal paper rolls are large-sized rolls of thermal paper that are typically used to produce small rolls of thermal paper in a variety of sizes. So where does thermal paper jumbo roll come from? We will answer your questions.

1. Base paper preparation

The base paper for jumbo roll thermal paper is made from high quality wood pulp. Firstly, the wood pulp is treated with deinking, bleaching and pulping processes to improve the smoothness, strength and durability of the paper. These treatments ensure that the base paper has good flatness and proper thickness to provide a stable base for the subsequent coating process.

2. Apply coating

A special heat-sensitive coating is applied to the surface of the treated base paper. This coating usually consists of colourless dyes, colour developers and other chemical components. These components react chemically when heated by the printer's hot head to form a clear image or text. The uniformity and quality of the coating is critical to the final print, so the coating process must be precisely controlled.

3. Drying and Curing

The coated paper is dried thoroughly in a drying oven to ensure that the coating is fully cured. The drying process must be even and thorough to prevent unevenness or imperfections in the coating that could affect the print results.

4. Winding into jumbo rolls

After drying, the thermal paper is wound into jumbo rolls, typically between 500mm and 1020mm in width and up to 6000 metres or more in length. The production of these large rolls helps to reduce the frequency of roll changes and increase the efficiency of the production line.

5. Quality Inspection

After being wound into jumbo rolls, the thermal paper undergoes a rigorous quality inspection. This includes coating uniformity tests, paper flatness checks, roll diameter measurements, etc. to ensure that the quality of each roll meets standards.

Through this series of delicate process and quality control steps, our thermal paper rolls are ready. Each roll of jumbo thermal paper roll is subjected to stringent controls to ensure that it provides stable and reliable printing results in various application scenarios, providing an efficient solution to our customers' business needs.

After understanding the manufacturing process of thermal paper rolls, let's get more specific about the points we need to pay attention to when buying thermal paper rolls.

1. Size

Jumbo rolls thermal paper purchased are basically used for slitting into what you want to slit, and you need to ensure that there is less waste when the thermal paper jumbo rolls are slit into smaller rolls. Our roll sizes are generally width x length. Typical sizes are 401mm x 6000mm and 790mm x 6000m. Generally speaking, to produce 80mm thermal printer paper, it is necessary to use rolls with a width divisible by 79mm, as the actual roll size is smaller than the marked size. For example, if you have an thermal  printer that uses 80mm rolls, the actual roll width will be 79mm to ensure that the rolls run smoothly in the printer. Similarly, to produce a thermal paper 57mm wide, you must use a large roll that is divisible by 56mm. The following are common jumbo roll sizes:

790mm X 5000m

401mm X 5000m

790mm X 6000m

401mm X 6000m

790mm X 6500m

401mm X 6500m

790mm X 8000m

401mm X 8000m

2. GSM Inspection

GSM is a unit of measurement for the thickness and quality of paper, card or other materials. It indicates the weight of the material per square metre, usually in grams. This indicator helps you to understand the density and durability of the material. the higher the GSM value, the thicker and more durable the material usually is for different purposes.

Low GSM (48-55): This lighter thermal paper is typically used in applications where cost and print speed are high and durability is low. For example, portable thermal printers, credit card terminals, etc. often use this lightweight thermal paper, which, due to its low cost and light weight, is suitable for rapid output of receipts for short-term storage. 57mm x 40mm thermal paper rolls are a typical example, and is widely used for printing receipts for credit card terminals.

Medium GSM (55-70): This thermal paper strikes a balance between durability and cost for most general purpose receipt and ticket applications. thermal papers commonly used in POS thermal printers tend to fall into this range, providing proper print clarity while keeping costs in check. Typical thermal paper rolls 80 x 80mm are representative of this category and is heavily used for receipt printing, especially in supermarket and restaurant applications.

High GSM (70-80): This type of paper is thicker and stronger for receipt and label printing needs that require a stronger, longer lasting finish. It is typically used for documents that require high quality printing or for ticket applications that require long-term retention. For example, 58mm x 38mm thermal labels for weighing scales offer excellent print quality and a more durable paper, ideal for frequent handling and long-term storage.

These different GSM thermal roll pos can be used for a wide range of applications, from portable receipts to high-quality printing for long-term storage, to suit the diverse needs of different markets.

3. Paper Quality

Quality pos terminal paper is essential to ensure that customers have a good experience when using the product. Firstly, the quality of the thermal paper printing has a direct impact on the efficiency and smoothness of the printer's operation. High-quality thermal receipt paper with a smooth surface reduces the risk of paper jams or curling during the printing process, ensuring a smooth and trouble-free receipt printing process. This not only improves the life of the printing device, but also reduces operational delays and maintenance costs due to paper problems.Secondly, the quality of the roll thermal paper directly affects the printed image. High-quality thermal paper with a highly sensitive thermal coating ensures that printed text and images are clear and sharp, whether it's barcodes, pricing information or merchant logos that are accurately displayed. This is important to ensure that the customer's reading and scanning experience, especially in barcode payment, product tracking and other occasions, clear print quality can reduce misuse and improve work efficiency.

In addition, the service life of thermal printer paper roll is also one of the key factors. Quality thermal papers are not only durable, but also resistant to fading and scratching, ensuring that receipts or labels remain legible for a long time. For customers, this means that the information on the receipt or ticket will remain accessible even if it is kept for months or even longer. Particularly in certain industries where credentials need to be kept for long periods of time, such as insurance, banking and retail, durable thermal paper is key to enhancing customer experience and satisfaction.

4. Choose suppliers of quality brands

Choosing a high quality supplier can ensure the stability of product quality, while outputting high quality images, or have complete after-sales help to solve the problem when there is a problem with the product. Even though the price may be a little bit higher than the counterparts, but we have to understand the truth that every penny counts, Sailingpaper is a professional manufacturer of thermal paper factory in China, but also has a factory in Malaysia, has been in Saudi Arabia, Dubai, Houston, Mexico and Egypt have overseas warehouses, can be shipped quickly, Sailingpaper has a professional R & D team and complete after-sales service, when you buy the products from Sailingpaper, you will have complete after-sales service, and you will be able to get the best quality products. Sailingpaper has a professional R&D team and complete after-sales service, when you buy the products in Sailing, we will follow up the use of your products in a timely manner, so that you can rest assured that the purchase, peace of mind. If you need to buy thermal paper jumbo rolls recently, please contact us!